Small and Mighty Crosscut Sled
Small and Mighty Crosscut Sled
Small and Mighty Crosscut Sled
Small and Mighty Crosscut Sled
Small and Mighty Crosscut Sled
Small and Mighty Crosscut Sled
Small and Mighty Crosscut Sled
Small and Mighty Crosscut Sled
Small and Mighty Crosscut Sled
Small and Mighty Crosscut Sled
Small and Mighty Crosscut Sled

17 total reviews

Small and Mighty Crosscut Sled

Scott Walsh

Regular price $17.00 USD
Sale price $17.00 USD Regular price
Unit price per
Sale

Your crosscut sled is large, it’s heavy, and you’re likely not using the max capacity of your “ultimate crosscut sled” very often. You need something quick, light, and easy to make accurate crosscuts without breaking your back. 

 
 

Enter the Small and Mighty Crosscut Sled. I designed a high quality 15 lb sled with a max cut capacity of 10” deep by 44” wide, that will last as long as your saw.

 
 

*Imperial plans only (no metric, sorry). 



 

Details

About the Plans

The sled uses aluminum runners so that seasonal humidity changes won't bind or loosen its fit in your table saw.

A T-track along the fence allows you to to use the Veritas large flip stop in conjunction with an adhesive measuring tape so you always have an accurate and precise cut. There’s also a stop block extension that’s very simple to make to expand the stop block length from 24” to 44” long.

The plans are a .pdf file format. After purchasing, an email will be sent (separate from the order confirmation email), with a link to access the plans. You have five attempts to access and download the plans to the local storage on your device. If you don't see the email after an hour, first check your spam folder, then fill out the form on the Contact page for customer assistance.

Tool Requirements

• Table Saw
• Band Saw or Jigsaw
• Benchtop Belt Sander
• 1⁄4” Countersink for T-Track

Supplies

• 2’ x 4’ - ¾” Hardwood Plywood (like Baltic birch).
• 12”/300mm Miter Bars (x2)
• 24” T-Track
• Adhesive Measuring Tape
• Flip Stop
• T-Bolts & Knobs

You Might Also Like:

The Evergreen Workbench

A Woodworking Project Video Course

Ready to build a sturdy, versatile, and affordable workbench? This beginner-friendly video course guides you through the process of constructing this affordable workbench. Learn essential woodworking techniques like half-lap joinery while building a bench that will last a lifetime.

M
Michael Fedell
Great weekend project

This was a simple and fun project. The plans are detailed enough without being overly cumbersome.

I highly recommend applying paste wax or some type of finish to the sled, it made it way easier to use.

I also recommend getting some high quality mitre bars; the ones linked in plan do okay but have a bit more play than I'd like

r
rich weber
Glad I “splurged” on the plan

After all these years of flubbing along with a miter gauge on my old saw, I finally made my first crosscut sled. I certainly could have cobbled something together based on the pix and video, but the plan saved a lot of bother and probably some mistakes too. And I like to support folks who provide so much good info in an entertaining way. The plan is very nicely laid out, and clearly illustrated. The best part is that the sled performs flawlessly. Makes me wish I’d built one years ago.

R
Robert Allen
Light and Accurate

Great low weight sled for making cuts on small stock. The plans were complete and easy to follow. Once dialed in with the 5 cut method, I have been using this as my go to sled. I added t-tracks for using clamps on small pieces which, for me, has been fairly frequent. Really nice design and function. And, yes, the sled is nicer than my table saw!

S
Steve Robards
Small Crosscut Sled

Good detailed plans

T
Tim Powell
Top tier plans

The plans were very well thought out and designed. The instructions were clear and I don’t recall any part being confusing or unclear.

A
Andrei Zmievski
Well illustrated and easy to build

But would be nice to have a SketchUp model of the sled. Also, the guard piece may need to be modified depending on which stop block you use. My Katz-Moses one extends too much beyond the fence and runs into the guard so I had to trim it.

T
Trevor DeMattos

Perfect size for my small job site table saw.

T
Terry Hinkelman
Like the sled

I think the plans I purchased do not have enough instruction in them. Combining the plans with the online videos I was able to figure it all out.

L
Lawrence Ashworth

Small and Mighty Crosscut Sled

D
Dixon Haun

Very good

D
Dennis Johnson

I haven’t been able to build it yet, but I have looked at it closely. I think it is going to be great. I enjoy your videos. You do well.

R
Richard Firstner

Easy to follow, easy to modify

J
Jason Meinholz

Small and Mighty Crosscut Sled

R
Richard Maynard
Great sled

Clear instructions, easy to build. Fun presentation on line. A friend and I
each built one together.
Rick M

N
Nicholas Heikkuri
Haven't made it yet

But I'm sure it's great.

J
Jesse Reyes
Ordering Plans

Watching some of Scott Walsh videos I came across one on how to build a Small Crosscut Sled. The video is self explanatory and it would be easy to copy from watching the video. I feel if someone is giving good information that you should support them.
I not only ordered the plans for making the sled, but also subscribed to his channel. The price for the plans was reasonable and they came the same day over my computer. Scott’s videos not only offer some good ideas but are entertaining I will keep watching.

J
Julio Stoopen
Very clear and detail drawings,

When received the plans to build the crosscut sled for a table saw, I was surprised how well organized, detailed and easy to follow step by step. Including dimensions, materials and even where to get the supplies. Excellent job.